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UNIT 1 B

Unit-1   2 Marks
8.  Draw  the cubic  crystal planes  for following  Miller  indices:
 (i)  (0  0  1) (ii) (0  1  1)
A.
9.  Enlist the  factors affecting  for plastic  deformation.
A. (i) Strain hardening.
     (ii) Strain rate.
    (iii) Temperature of metal and microstructure.
     (iv) Hydrostatic pressure.
10.  Differentiate  between  elasticity  and  plasticity.
A.
11.  Differentiate  between ductility  and  malleability.
A.
Ductility
Malleability
Ductility is the ability of a solid material to undergo tensile stress. This property of a solid material can be measured and describes the extent to which the solid material can be plastically deformed without fracture. It is often depicted by the ability of the solid to stretch into a wire when pulled at the ends.
 The mechanical property of ductility is quantified by the fracture strain, which is the strain at which the material fractures when increasing tensile stresses are applied along a single axis. The reduction of the area from the initial point to the fracture during the test can also be considered as a measure.

Ductility is a property specially looked for in metals. Metals have a very high ductility. Therefore, metals can be easily manipulated compared to other solid materials.
Malleability is the ability of solid materials to undergo compressive stress.  Metals are highly malleable compared to non-metal materials. Therefore, metals can be shaped using forming methods such as forging, rolling, extrusion and indenting.

Since gold is highly malleable they can be forged into very thin foils, sometimes only few atoms thick.

12.  Define  the  terms brittleness and  hardness.
A.
Brittleness
Hardness
A material is brittle if, when subjected to stress, it breaks without significant deformation (strain). Brittle materials absorb relatively little energy prior to fracture, even those of high strength. Breaking is often accompanied by a snapping sound. Brittle materials include most ceramics and glasses (which do not deform plastically) and some polymers, such as PMMA and polystyrene.
Many steels become brittle at low temperatures (see ductile-brittle transition temperature), depending on their composition and processing.
Hardness is a measure of how resistant solid matter is to various kinds of permanent shape change when a compressive force is applied. Some materials (e.g. metals) are harder than others (e.g. plastics). Macroscopic hardness is generally characterize by strong intermolecular bonds, but the behaviour of solid materials under force is complex; therefore, there are different measurements of hardness: scratch hardness, indentation hardness, and rebound hardness.

Hardness is dependent on ductility, elastic stiffness, plasticity, strain, strength, toughness, viscoelasticity, and viscosity.

Common examples of hard matter are ceramics, concrete, certain metals, and super hard materials, which can be contrasted



13.  What are  the  advantages  of Liquid  penetration  test?
A.Advantages
 High sensitivity  ( small  discontinuities can be  detected )
Few  material  limitations  ( metallic  and  non-metallic,  magnetic  and  nonmagnetic, conductive  and nonconductive  materials may be  inspected ). and Rapid inspection of  large  areas  and volumes.
Suitable for parts with complex  shapes.
Indications  are  produced  directly  on  the  surface  of  the  part  and  constitute  a  visual representation of the  flaw.
Portable (materials  are  available in aerosol spray  cans) Low  cost (materials and  associated equipment  are  relatively  inexpensive)
14.  What are  the  advantages  of Ultrasonic test?
A.Advantages
 High penetrating power, which allows the detection of flaws deep in the part.
High sensitivity, permitting the detection of extremely small flaws.
In many cases only one surface needs to be accessible.
Greater accuracy than other non-destructive methods in determining the depth of internal flaws and the thickness of parts with parallel surfaces.
Some capability of estimating the size, orientation, shape and nature of defects.
Some capability of estimating the structure of alloys of components with different acoustic properties Non hazardous to operations or to nearby personnel and has no effect on equipment and materials in the vicinity.
Capable of portable or highly automated operation.
Results are immediate.
Hence on the spot decisions can be made.
15.  What are  interstitials in  the  crystals?

A. Interstitials are a variety of crystallographic defects where atoms assume a normally unoccupied site in the crystal structure. In interstitial defects two or more atoms may share one lattice site, thereby increasing its total energy. Alternative small atoms in some crystals may occupy interstitial sites in energetically favourable configurations, such as hydrogen in palladium. Interstitials can be produced by bombarding a crystal with elementary particles having energy above the displacement threshold for that crystal, but they may also exist in small concentrations in thermodynamic equilibrium.

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