UNIT 1 B
8. Draw the cubic
crystal planes for following Miller
indices:
(i) (0
0 1) (ii) (0 1 1)
(ii) Strain rate.
(iii) Temperature of metal
and microstructure.
(iv) Hydrostatic pressure.
10. Differentiate between
elasticity and plasticity.
11. Differentiate between ductility and
malleability.
A.
Ductility
|
Malleability
|
Ductility
is the ability of a solid material to undergo tensile stress. This property
of a solid material can be measured and describes the extent to which the
solid material can be plastically deformed without fracture. It is often
depicted by the ability of the solid to stretch into a wire when pulled at
the ends.
The mechanical property of ductility is quantified
by the fracture strain, which is the strain at which the material fractures
when increasing tensile stresses are applied along a single axis. The
reduction of the area from the initial point to the fracture during the test
can also be considered as a measure.
Ductility
is a property specially looked for in metals. Metals have a very high
ductility. Therefore, metals can be easily manipulated compared to other
solid materials.
|
Malleability
is the ability of solid materials to undergo compressive stress. Metals are highly malleable compared to
non-metal materials. Therefore, metals can be shaped using forming methods
such as forging, rolling, extrusion and indenting.
Since
gold is highly malleable they can be forged into very thin foils, sometimes
only few atoms thick.
|
12. Define the
terms brittleness and hardness.
A.
Brittleness
|
Hardness
|
A material is brittle if, when subjected to
stress, it breaks without significant deformation (strain). Brittle materials
absorb relatively little energy prior to fracture, even those of high
strength. Breaking is often accompanied by a snapping sound. Brittle
materials include most ceramics and glasses (which do not deform plastically)
and some polymers, such as PMMA and polystyrene.
Many steels become brittle at low temperatures
(see ductile-brittle transition temperature), depending on their composition
and processing.
|
Hardness is a measure of how resistant solid
matter is to various kinds of permanent shape change when a compressive force
is applied. Some materials (e.g. metals) are harder than others (e.g.
plastics). Macroscopic hardness is generally characterize by strong
intermolecular bonds, but the behaviour of solid materials under force is
complex; therefore, there are different measurements of hardness: scratch
hardness, indentation hardness, and rebound hardness.
Hardness is dependent on ductility, elastic
stiffness, plasticity, strain, strength, toughness, viscoelasticity, and
viscosity.
Common examples of hard matter are ceramics,
concrete, certain metals, and super hard materials, which can be contrasted
|
13. What are the
advantages of Liquid penetration
test?
A.Advantages
High sensitivity ( small
discontinuities can be detected )
Few material
limitations ( metallic and non-metallic, magnetic
and nonmagnetic, conductive and nonconductive materials may be inspected ). and Rapid inspection of large
areas and volumes.
Suitable for parts
with complex shapes.
Indications are
produced directly on the surface
of the part
and constitute a
visual representation of the
flaw.
Portable
(materials are available in aerosol spray cans) Low
cost (materials and associated
equipment are relatively
inexpensive)
14. What are the
advantages of Ultrasonic test?
A.Advantages
High penetrating power, which allows the
detection of flaws deep in the part.
High sensitivity,
permitting the detection of extremely small flaws.
In many cases only
one surface needs to be accessible.
Greater accuracy
than other non-destructive methods in determining the depth of internal flaws
and the thickness of parts with parallel surfaces.
Some capability of
estimating the size, orientation, shape and nature of defects.
Some capability of
estimating the structure of alloys of components with different acoustic
properties Non hazardous to operations or to nearby personnel and has no effect
on equipment and materials in the vicinity.
Capable of portable
or highly automated operation.
Results are
immediate.
Hence on the spot
decisions can be made.
15. What are interstitials in the
crystals?
A. Interstitials are a variety of crystallographic defects where atoms
assume a normally unoccupied site in the crystal structure. In interstitial
defects two or more atoms may share one lattice site, thereby increasing its
total energy. Alternative small atoms in some crystals may occupy interstitial
sites in energetically favourable configurations, such as hydrogen in
palladium. Interstitials can be produced by bombarding a crystal with
elementary particles having energy above the displacement threshold for that
crystal, but they may also exist in small concentrations in thermodynamic
equilibrium.
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